✨ Redundant PSU Control with EDM (#26751)
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@ -405,6 +405,15 @@
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//#define PSU_POWERUP_DELAY 250 // (ms) Delay for the PSU to warm up to full power
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//#define LED_POWEROFF_TIMEOUT 10000 // (ms) Turn off LEDs after power-off, with this amount of delay
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//#define PSU_OFF_REDUNDANT // Second pin for redundant power control
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//#define PSU_OFF_REDUNDANT_INVERTED // Redundant pin state is the inverse of PSU_ACTIVE_STATE
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//#define PS_ON1_PIN 6 // Redundant pin required to enable power in combination with PS_ON_PIN
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//#define PS_ON_EDM_PIN 8 // External Device Monitoring pins for external power control relay feedback. Fault on mismatch.
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//#define PS_ON1_EDM_PIN 9
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#define PS_EDM_RESPONSE 250 // (ms) Time to allow for relay action
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//#define POWER_OFF_TIMER // Enable M81 D<seconds> to power off after a delay
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//#define POWER_OFF_WAIT_FOR_COOLDOWN // Enable M81 S to power off only after cooldown
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@ -671,6 +671,12 @@ inline void manage_inactivity(const bool no_stepper_sleep=false) {
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TERN_(HOTEND_IDLE_TIMEOUT, hotend_idle.check());
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#if ANY(PSU_CONTROL, AUTO_POWER_CONTROL) && PIN_EXISTS(PS_ON_EDM)
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if ( ELAPSED(ms, powerManager.last_state_change_ms + PS_EDM_RESPONSE)
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&& (READ(PS_ON_PIN) != READ(PS_ON_EDM_PIN) || TERN0(PSU_OFF_REDUNDANT, extDigitalRead(PS_ON1_PIN) != extDigitalRead(PS_ON1_EDM_PIN)))
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) kill(GET_TEXT_F(MSG_POWER_EDM_FAULT));
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#endif
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#if ENABLED(EXTRUDER_RUNOUT_PREVENT)
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if (thermalManager.degHotend(active_extruder) > (EXTRUDER_RUNOUT_MINTEMP)
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&& ELAPSED(ms, gcode.previous_move_ms + SEC_TO_MS(EXTRUDER_RUNOUT_SECONDS))
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@ -60,6 +60,10 @@ bool Power::psu_on;
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millis_t Power::lastPowerOn;
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#endif
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#if PSU_TRACK_STATE_MS
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millis_t Power::last_state_change_ms = 0;
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#endif
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/**
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* Initialize pins & state for the power manager.
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*
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@ -87,8 +91,14 @@ void Power::power_on() {
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#endif
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OUT_WRITE(PS_ON_PIN, PSU_ACTIVE_STATE);
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#if ENABLED(PSU_OFF_REDUNDANT)
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OUT_WRITE(PS_ON1_PIN, TERN_(PSU_OFF_REDUNDANT_INVERTED, !)PSU_ACTIVE_STATE);
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#endif
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TERN_(PSU_TRACK_STATE_MS, last_state_change_ms = millis());
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psu_on = true;
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safe_delay(PSU_POWERUP_DELAY);
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restore_stepper_drivers();
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TERN_(HAS_TRINAMIC_CONFIG, safe_delay(PSU_POWERUP_DELAY));
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@ -117,6 +127,11 @@ void Power::power_off() {
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#endif
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OUT_WRITE(PS_ON_PIN, !PSU_ACTIVE_STATE);
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#if ENABLED(PSU_OFF_REDUNDANT)
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OUT_WRITE(PS_ON1_PIN, IF_DISABLED(PSU_OFF_REDUNDANT_INVERTED, !)PSU_ACTIVE_STATE);
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#endif
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TERN_(PSU_TRACK_STATE_MS, last_state_change_ms = millis());
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psu_on = false;
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#if ANY(POWER_OFF_TIMER, POWER_OFF_WAIT_FOR_COOLDOWN)
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@ -24,8 +24,11 @@
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/**
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* power.h - power control
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*/
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#if PIN_EXISTS(PS_ON_EDM) || (PIN_EXISTS(PS_ON1_EDM) && ENABLED(PSU_OFF_REDUNDANT))
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#define PSU_TRACK_STATE_MS 1
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#endif
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#if ANY(AUTO_POWER_CONTROL, POWER_OFF_TIMER)
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#if ANY(AUTO_POWER_CONTROL, POWER_OFF_TIMER, PSU_TRACK_STATE_MS)
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#include "../core/millis_t.h"
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#endif
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@ -37,6 +40,10 @@ class Power {
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static void power_on();
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static void power_off();
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#if PSU_TRACK_STATE_MS
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static millis_t last_state_change_ms;
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#endif
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#if ANY(POWER_OFF_TIMER, POWER_OFF_WAIT_FOR_COOLDOWN)
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#if ENABLED(POWER_OFF_TIMER)
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static millis_t power_off_time;
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@ -3740,6 +3740,8 @@ static_assert(_PLUS_TEST(3), "DEFAULT_MAX_ACCELERATION values must be positive."
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#error "POWER_OFF_DELAY must be a positive value."
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#elif ENABLED(POWER_OFF_WAIT_FOR_COOLDOWN) && !(defined(AUTO_POWER_E_TEMP) || defined(AUTO_POWER_CHAMBER_TEMP) || defined(AUTO_POWER_COOLER_TEMP))
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#error "POWER_OFF_WAIT_FOR_COOLDOWN requires AUTO_POWER_E_TEMP, AUTO_POWER_CHAMBER_TEMP, and/or AUTO_POWER_COOLER_TEMP."
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#elif ENABLED(PSU_OFF_REDUNDANT) && !PIN_EXISTS(PS_ON1)
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#error "PSU_OFF_REDUNDANT requires PS_ON1_PIN."
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#endif
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#endif
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@ -155,6 +155,7 @@ namespace LanguageNarrow_en {
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LSTR MSG_SPINDLE_REVERSE = _UxGT("Spindle Reverse");
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LSTR MSG_SWITCH_PS_ON = _UxGT("Switch Power On");
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LSTR MSG_SWITCH_PS_OFF = _UxGT("Switch Power Off");
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LSTR MSG_POWER_EDM_FAULT = _UxGT("Power EDM Fault");
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LSTR MSG_EXTRUDE = _UxGT("Extrude");
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LSTR MSG_RETRACT = _UxGT("Retract");
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LSTR MSG_MOVE_AXIS = _UxGT("Move Axis");
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@ -901,6 +901,9 @@
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#if PIN_EXISTS(PS_ON)
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REPORT_NAME_DIGITAL(__LINE__, PS_ON_PIN)
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#endif
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#if PIN_EXISTS(PS_ON1)
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REPORT_NAME_DIGITAL(__LINE__, PS_ON1_PIN)
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#endif
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//
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// LCD
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@ -477,6 +477,10 @@
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#undef PS_ON_PIN
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#define PS_ON_PIN -1
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#endif
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#if DISABLED(PSU_OFF_REDUNDANT) || !defined(PS_ON1_PIN)
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#undef PS_ON1_PIN
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#define PS_ON1_PIN -1
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#endif
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#ifndef KILL_PIN
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#define KILL_PIN -1
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#endif
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